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Common Process Capability

Number Type Content Process Capability Remarks
1 Process capability Layer 1-26 layers

Refers to the number of electrical layers in PCB

(number of copper layers). At present, PCBbuy only

accepts 1-26 layers of through-hole board

(blind buried hole board)

2 Process capability Stackup 4,6,8,10,12 layers Check for stackup
3 Type of material Material FR-4(Kingboard) 建滔KB6160(TG130)
建滔KB6164(TG140)
建滔KB6165F(TG150)
建滔KB6167F(TG170)
FR-4(Shengyi) 生益S1000-2M
生益S1000H
FR-4(Halogen-free) 建滔KBHF140
生益SH260
FR-4(black core) 国纪GF113系列
CEM-1 建滔KB5150
High-frequency board Rogers3000-4000系列
4 Type of material Ink Guangxin Halogen-free soldering ink
solder soldering ink
San Qiu SanQiu Ink
Taiyo Flush coating of text
5 Process capability Panel size(Max) 1000×600mm

1-2: 1 piece and panel 1000*600mm (VCUT direction shall not exceed 600mm)

4 layers: 1 piece 1000*500mm, assembling plate 1000*480mm (VCUT direction shall not exceed 480mm)

6 layers: 1 piece 900*500mm, panel 900*480mm (VCUT direction shall not exceed 480mm)

8 layers: 1 piece 625*500mm, panel 625*480mm (VCUT direction shall not exceed 480mm)

10 layers / 12 layers: 1 piece 400*300mm, assembling 600*480mm (VCUT direction shall not exceed 480mm)

6 Process capability Panel size(Min) 1×3mm

The minimum board size of 1 piece > 1×3mm, ≤20×20mm is super small board The minimum board size of the panel is > 60×60mm The minimum board size of V slot board is > 80×80mm Note: OSP≥50*80mm HASL ≥80*120MM

7 Process capability Board Thickness(Max) 3.0mm Board Thickness:0.25/0.3/0.4/0.6/0.8/1.0/1.2/1.6/2.0/2.4/3.0mm
8 Process capability Board Thickness(Min) 0.25mm
9 Process capability Thin Core Thickness(Min) 0.20mm The thickness of copper(custom min copper thickness is 0.10mm)
10 Process capability Finished Board Thickness Tolerance (0.3mm ≤ Board Thickness < 0.8mm) ±10%

If the thickness of board is T=1.6mm. the thickness of finished Board is 1.44mm(T-1.6×10%)~1.76mm(T+1.6×10%)

11 Process capability (0.3mm≤Board Thickness<0.8mm) ±0.10mm

If the thickness of board is T=0.6mm. the thickness of finished Board is 0.5mm(T-0.1)~0.7mm(T+0.1)

12 Process capability Warpage(Min) 0.75% Diagonal length *0.75% (custom≤0.5%)
13 Drilling Drill Size(Max) Φ6.5mm More than 6.5mm Can Reaming
14 Drilling Drill Size(Min) Φ0.15mm 0.15mm is the minimum hole size of drilling(custom 0.15mm)
15 Drilling Copper half hole soze (min) Φ0.60mm If the value is smaller than this value, evaluate the value based on actual data
16 Drilling HDT hole size (min) Φ0.10mm If the value is smaller than this value, evaluate the value based on actual data
17 Base Copper Thickness of Outer Layer(Min)

Single sided and double sided: Hoz/Multilayer 1/3oz

The minimum thickness of copper foil for outer circuit, The minimum of PCBbuy can do Single sided and double sided Hoz/ Multilayer 1/3oz

18 Trace Base Copper Thickness of Outer Layer(Min) 1oz The minimum thickness of copper foil for outer circuit, The minimum of PCBbuy can do 0.5oz
19 Trace Base Copper Thickness of Outer Layer(Max) 4oz The maximum thickness of copper foil for outer circuit (the material copper thickness could custom ≤10oz)
20 Trace Base Copper Thickness of inner Layer(Min) Hoz The minimum thickness of copper foil for inter circuit, The minimum of PCBbuy can do 1/3oz
21 Trace Base Copper Thickness of inner Layer(Max) 3oz The maximum thickness of copper foil for outer circuit (the material copper thickness could custom ≤ 8oz)
22 Process capability Thickness of insulation layer (min) 0.07mm The thickness of PP after lamination is 0.07mm
23 Surface finish Aspect Ratio 10:1 Could be customized≤20:1
24 Drilling Hole Diameter Tolerance(PTH) ±0.075mm (Assignable ±0.05mm) PTH: Tolerance of drilling is ±0.075mm, for example the design of hole is 0.6mm the aperture of finished board varies from 0.525mm-0.675mm is acceptable (VIA attributes of the hole is CLP hole, no tolerance control)
25 Drilling Hole Diameter Tolerance(NPTH) ±0.05mm NPTH via: Tolerance of drilling is ±0.05mm, for example the design of hole is 0.6mm the hole size of finished board varies from 0.55mm-0.65mm is acceptable
26 Drilling Hole Position Tolerance(Compared with CAD Data) ±0.05mm
27 Surface finish Holewall Copper Thickness(Full Hole) Conventional average ≥18um Our company routinely upgrades to the average hole copper ≥18um to improve PCB conduction stability and anti-aging ability, but the customer can specify otherwise
28 Trace Trace Width/Spacing of Outer Layer(Min)

T/T OZ: 2mil/ 2mil(T=1/3oz)

H/Hoz: 2mil/2mil

1/1oz: 2mil/2mil

2/2oz: 5mil/5mil

3/3oz: 7mil/7mil

4/4oz:12 mil/12 mil

Parameter is Default of PCBBUY
29 Trace Trace Width/Spacing of Inner Layer(Min)

T/T oz: 2.5mil/ 2.5mil(T=1/3oz)

H/H oz: 2.5mil/2.5mil

1/1 oz: 4mil/4mil

2/2 oz: 5mil/5mil

3/3 oz: 8mil/8mil

4/4OZ: 14 mil/14 mil

Parameter is Default of PCBBUY
30 Trace Etching Tolerance ±20%(assign 10%) 3.2mil(T-4mil×20%)~4.8mil(T+4mil×20%) If the line width is T=4mil, then the real line width is 3.2mil(T-4mil×20%)~4.8mil(T+4mil×20%)
31 Trace Outer Image to Hole Tolerance(Min) ±3mil Circuit Image to Hole Tolerance(Min) Physical difference of ±3mil is qualified
32 Trace Hole to Hole Tolerance(Min) ±2mil Circuit Image to Hole Tolerance(Min) Physical difference of ±2mil is qualified
33 Solder mask Solder Mask Registration Tolerance ±3mil Circuit Image to Hole Tolerance(Min) Physical difference of ±3mil is qualified
34 Solder mask Solder Mask Thickness(Min) ≥8μm Solder mask with Guangxin Ink ≥8μm
35 Solder mask Solder bridge(minimum)

Green oil:4mil

Black/white、pink:5mil

Other variegated oils:4mil

If there are welding resistance bridge requirements, please note! If the color of the resistance is green, the width of the ink must be ≥4mil(wire bonding pad with The cooper thickness of 1oz, The spacing needs to be 7mil)black/white/pink: the width of the ink must be ≥5mil (wire bonding pad with Thecooper thickness of 1oz, The spacing needs to be 7mil) other variegated oils: the width of the ink must be ≥4mil
36 Solder mask Solder Mask Plugged Hole Diameter ≤0.45mm Solder Mask Plugged Hole size ≤0.45mm when the hole in board ≥0.45mm Default oil plugging will not be full
37 surface finish ENIG 100-200uin(μ") Special requirements can be specified
38 surface finish ENEPIG NI:200u"
Pd:1-10u"
Au:1-10u"
Special requirements can be specified, The specified thickness of palladium and gold of ENEPIG shall not exceed 30U ", and the specified thickness of nickel shall not exceed 300U"
39 surface finish Minimum Gold Thickness of ENIG(Max) 1-3uin(μ") Special requirements can be specified
40 surface finish Lead/Lead-free HASL 2-40μm
41 surface finish Immersion Gold (Hard gold) NI:120-200u"
AU 1-100 u"
Alloy (gold palladium, gold nickel, gold cobalt, gold chromium, gold bismuth, etc.) if full board Immersion Gold, not standard order, gold thickness can be specified separately
42 surface finish Selective electroplating + goldfingers AU:3-100 u" Selective leads - you need to select residue or non-residue when placing an order
43 Appearance Routing Dimension Tolerance ±5.2mil (0.13MM) Limit of ±2 MIL (0.1mm); V-CUT board single unit outline dimension tolerance is ±9.8 MIL (0.25mm)
44 Appearance Routing Dimension Tolerance(Hole to Edge) ±7mil (0.177MM) Limit ±6mil (0.15mm)
45 Appearance Radius by Routing (Internal Angle)(Min) R≥0.5mm
46 Appearance Countersink Hole Size Due to the requirements of customers Due to the requirements of customers
47 Appearance V-V-CUT Remaining Thickness Tolerance(MIN) 1/3 of the thickness of the finished board Support for special requests
48 Appearance V-CUT MISREGISTRATION (MIN) 0.10mm The minimum of V-CUT MISREGISTRATION 0.10mm
49 Appearance V-CUT boards thickness(min/max) 0.5mm/3.2mm Currently support V-CUT thickness 0.5mm to 3.2mm (2.4≤ board thickness ≤0.4mm recommended stamp hole, if specified V-CUT does not meet the tolerance of ±0.10mm by default)
50 Process capability Impedance Tolerance(Min) ±10% If Impedance is T=50Ω then the real Impedance 45Ω(T-50Ω×10%)~55Ω(T+50Ω×10%)
51 Process capability Pitch-row / the processing range from hole to trace ±10%

0.2mm,PCB via alignment

0.3mm , components alignment

52 Process capability High-end option process

V-cut length is not limited

Four-wire measurement

two-color welding resistance,

two-color text

V-cut nearest two tools distance ≥2mm

The minimum pad of measurement ≥4*8mil

(High-end surcharge is in effect)

Two color soldering resistance seamless butt tolerance+/-1mm

53 Trace Hole spacing/hole-to-trace range

V-cut length is not limited

Four-wire measurement

two - color welding resistance,

two - color text

VIA through hole to hole 0.25mm

PTH component hole spacing 0.5mm

VIA through hole to trace 0.2mm

PTH component hole to trace 0.3mm

HDI

Number Item Standard Remarks
1 Material FR-4 TG135-TG170, halogen-free /CTI materials to be customized
2 Number of Layers

1st order: 4-10 layers

2nd stage: 6-10 layers

Could be customized
3 Construction Type

1st order example: 1+N+1, 1+1+N+1 +1 (n buried vias ≤0.3mm)

2nd order example:2+N+2, 1+2+N+2+1 (n buried vias ≤0.3mm)

Based on the customer’s document laminated structure, the internal mechanical via structure will be preferred, if limited, you can choose electroplating via filling process
4 Trace width 2/2mil (min)
5 Blind Via

Mechanical blind hole ≥0.15mm

Laser blind hole ≥0.075mm

Could be specified, needs to be review
6 Hole Size Min unilateral ≥3mil
7 Hole Copper

No laser blind burial: mechanical hole copper >18um

Laser blind burial: mechanical hole copper ≥13um

Could be specified, needs to be review
8 Via Electroplating

Laser Via Electroplating depth: 0.05mm-0.1mm

Laser Via Electroplating depth tolerance: ±15%

Could be specified, needs to be review

Via Electroplating process: Copper is filled into the hole by electroplating technology to ensure that the surface of the hole is fully metalized

Carbon oil

Number Item Standard Remarks
1 Thickness 0.4 2 mil + / - 0.4 mil Divided by 1mil, when the thickness of ≥1mil is required, secondary printing is required
2 Carbon oil surface width Usually more than 16mil, min 14mil Less than standard needs to be assessed
3 Carbon oil bridge width Usually more than 16mil, min 12mil Less than standard needs to be assessed
4 Carbon oil resistance Usually≤50Ω Below 200Ω could be customized

Counterbore

Number Item Standard Remarks
1 T-shaped counterbore

Depth ≥0.2mm;

Hole size ≥2mm;

PTH hole tolerance +/-0.2mm;

NPTH hole tolerance +/-0.15mm;

If out of range can be customized; deep borehole
2 V-shaped counterbore

Normal Angle 90°;

Hole size 4-20mm;

PTH hole tolerance +/-0.2mm;

NPTH hole tolerance +/-0.15mm;

If out of range can be customized; horn hole

Epoxy filled vias

Number Item Standard Remarks
1 Ink Zhuyou epoxy ink Zhuyou epoxy ink
2 Size Board length ≤650mm Oversize needs to be evaluated
3 Board thickness 0.2-8.0mm
4 Plugged via hole size 0.2-1.0mm Overspecification needs to be evaluated
5 Hole range Adjacent hole size difference within 0.2mm The difference cannot exceed this value, otherwise we need to default to allow our company to reduce the hole to reach the range value
6 Hole sunken Hole size ≤0.4mm, sunken ≤5μm
Hole size ≤0.4mm, sunken ≤15μm
Hole size ≤0.4mm, sunken ≤15μm Hole size > 0.4mm, sunken ≤50μm Controlling zero sag requires technical reevaluation.