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HASL Lead Free vs ENIG

By:PCBBUY 07/31/2025 17:19

HASL Lead Free vs ENIG

In the world of high-performance PCBs, selecting the appropriate surface finish is critical to ensuring product reliability, solderability, and longevity. Two of the most commonly compared finishes are HASL lead free and ENIG. At PCBBUY, we specialize in advanced surface finishing processes and provide expert-level customization to meet our clients' specific needs. This article explores the technical differences, advantages, and manufacturing specifications of HASL lead free vs ENIG to help engineers and purchasing managers make informed decisions.


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What is HASL Lead Free Finish?


Hot Air Solder Leveling (HASL) is one of the most traditional and widely used surface finishes in PCB manufacturing. The lead free variant complies with RoHS directives and is environmentally friendly.


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PCBBUY HASL Lead Free Capabilities


Feature

Specification

Finish Type

Lead-Free HASL

Thickness Range

2–40 μm

Compliance

RoHS compliant, Pb-free

 

PCBBUY uses precision-controlled immersion and hot air leveling techniques to achieve excellent uniformity and solderability. This process is ideal for through-hole and SMT components.

 

What is ENIG Finish?


ENIG (Electroless Nickel Immersion Gold) is a dual-layer metallic coating applied through a chemical plating process. It provides a flat, oxidation-resistant, and highly solderable surface, making it suitable for fine-pitch components and complex circuit assemblies.


PCBBUY ENIG Capabilities


Feature

Specification

Nickel Thickness

100–200 μin

Gold Thickness

Customizable

Surface Uniformity

Flat and smooth finish

Special Options

Custom requirements accepted

 

PCBBUY employs strict process control in electroless nickel deposition followed by immersion gold plating. Our ENIG process ensures excellent surface planarity, making it compatible with high-density designs and BGA/CSP applications.

 

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HASL Lead Free vs ENIG: Key Differences


Property

HASL Lead Free

ENIG

Surface Flatness

Moderate (can vary)

Excellent (ideal for BGA, SMT)

Lead-Free Compliance

Yes

Yes

Solderability

Good

Excellent

Shelf Life

Shorter (prone to oxidation)

Longer (resistant to oxidation)

Cost

Lower

Higher

Best Use Case

Conventional PTH and SMT

High-density, fine-pitch designs

 

Choosing Between HASL Lead Free and ENIG


At PCBBUY, we help you decide the right surface finish based on your application, budget, and assembly method:


  • Choose HASL Lead Free if you're building cost-sensitive or through-hole PCBs and require decent solderability at a lower cost.

  • Choose ENIG if your project involves fine-pitch SMDs, BGA components, or requires a longer shelf life and superior surface flatness.


We also offer technical consultation to assist with design for manufacturability (DFM) recommendations.

 

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Why Choose PCBBUY for Surface Finish Services?


PCBBUY stands at the forefront of PCB fabrication by offering:


  • Full RoHS-compliant HASL lead free processing

  • High-precision ENIG finishing with customizable specs

  • Real-time production tracking and quality inspection

  • Rapid turnaround time for global clients


Whether you need a prototype run or mass production, we deliver consistent quality with ISO-certified processes.

 

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Conclusion


The choice between HASL lead free vs ENIG boils down to your specific design requirements and budget constraints. With PCBBUY’s advanced capabilities and commitment to quality, you gain a reliable manufacturing partner who understands both the science and the application of PCB surface finishes.


Contact PCBBUY today to get a free consultation and quote on your next PCB project with HASL lead free or ENIG surface finish options.

 


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