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What Is the Importance of Contract Manufacturing in PCB Industry?

By:PCBBUY 09/21/2022 14:26

PCB Contract Manufacturing involves the design, fabrication and assembly of printed circuit boards (PCB’s) and related electronic subassemblies utilizing a variety of highly precise and standardized manufacturing technologies. Check and read the content below for more information.


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Why Opt for a Contract PCB Manufacturer?

 

There are many advantages of hiring a contract manufacturer for your circuit board assembly projects. Listed- below are a few important ones. So, let’s have a look at them.

 

Accuracy and Production Speed: High product quality and minimum lead time are two important requisites to succeed in making a PCB assembly. With the advancement of technologies and facilities, experienced, trusted, and knowledgeable contract circuit board manufacturing companies assure both shortened lead time and high quality. To avoid further malfunctioning, the circuit boards are tested in real environments under the guidance of experts.

 

Minimum Designing Time: The circuit board designing time can be a big concern for many electronic component manufacturers. This is because the PCB assembly and fabrication process require time depending upon the complexity, layers, number of components, and other factors. However, a contract manufacturer will overcome such issues and some other design difficulties as they have the required experience and expertise.

 

One-Stop-Shop for Circuit Board Manufacturing: This is one of the important benefits of employing a contract PCB manufacturer. Highly experienced companies will offer end-to-end solutions for all your PCB manufacturing needs, right from the ideation stage to installation and beyond. This means you don’t need to contact different companies for assembling different components. They are responsible for handling everything ranging from the circuit board designing to the final production process. They also guarantee supply chain logistics, which is a major issue for several electronic parts manufacturers out there.

 

Low Operational Costs and Improved Production: For startups or small electronic firms it is a big deal to make such a huge capital investment. Therefore, partnering with contract manufacturers helps keep their operating expenses low. They can also be assured of improved time to market and increased volumes.

 

Quick Component Sourcing: Many small electronic manufacturers are worried about the overall costs associated with components and parts used in PCB assembly. Contract manufacturing helps them in several ways. Initially, they will review the circuit board design and assist compact and value-efficient designs that suit their application needs. Also, most of these manufacturers can source the right component from their supply chain network easily.

 

Reduces Costly Rework: The PCB design needs to be flawless and if there are any changes or errors they need to be fixed in the early stages. Contract manufacturers use thorough inspection and testing techniques at every stage of the PCB manufacturing process. These may include a combination of manual and automated testing techniques. Early testing and fixing bugs reduces costly replacement work and waste of production time.

 

How to reduce chance for error of contract PCB manufacturer?

 

Usually, the manufacturing of a complete electronics system is contracted out to multiple vendors. Here is a sampling of some of the sub-assemblies that are required to build a complete system:

 

·  Printed circuit boards

·  Cable assemblies

·  Wire harnesses

·  Control panels

·  Power supplies

 

Once all of these sub-assemblies are completed they will then be ready for the final assembly of the system. If the original design team isn’t set up for this, yet another vendor will be called in to complete the job.

 

The problem with using all of these different vendors is that this work has to be all managed by the original design group. It is up to them to ensure that the circuit board that is built will fit in the system enclosure and that all of the interconnecting wires and cables will work together with the other system components. Any errors in documentation can set the entire project back both in time and expense. This requires extreme diligence in document creation as well as managerial coordination between vendors, which not all design groups are equipped to do.


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